Allen Bradley PLC Programming Certification Training Course

Why Select this Training Course?

The Allen Bradley PLC Programming Certification Training Course is an immersive, cutting-edge programme designed to provide professionals in automation, control systems, and instrumentation with the highest standard of educational excellence in PLC programming.

How will this course enhance your PLC programming skills?

In an era where automation defines operational efficiency, mastering PLC programming is fundamental. This course is not just by imparting knowledge but by ensuring that you gain hands-on experience with the latest Allen Bradley controllers and software suites. You will develop skills that allow you to deploy, maintain, and troubleshoot sophisticated control systems.

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What sets Allen Bradley PLCs apart?

Allen Bradley PLCs are renowned for their reliability and represent a significant segment of industrial control systems worldwide. Embracing their potential opens doors to spearheading advanced projects within the manufacturing, automotive, energy, and many other sectors in need of reliable automation solutions.

Who Should Attend?

This rigorous programme is designed for:

• Electrical Engineers
• Control System Technicians
• Instrumentation Engineers
• Maintenance Personnel
• Automation Engineers
• System Integrators
• Process Engineers

What are the Course Objectives?

Participants will leave the course with the following:

• Proficiency in Allen Bradley PLC programming languages.
• The ability to design and implement complex control system architectures.
• Skills to troubleshoot and optimise PLC-based systems.
• The competence to integrate IoT devices and Industry 4.0 technologies with existing PLC systems.

How will this course be presented?

• The delivery will blend diverse teaching techniques:
• Hands-on labs featuring the latest Allen Bradley hardware and software.
• Case studies analysing real-world applications.
• Virtual simulations to reinforce problem-solving skills.
• Collaborative workshops to encourage knowledge sharing.
• Direct mentorship by industry veterans.

What are the Topics Covered in this Course?

Module 1: Allen Bradley PLC Architecture

• In-depth exploration of Allen Bradley hardware components.
• Configuring and setting up ControlLogix and CompactLogix platforms.
• Advanced networking within PLC systems.
• Power supply selection and redundancy practices.
• Selection of I/O modules and peripherals.
• Secure remote access and monitoring options.
• Human-machine interface (HMI) integration.
• Assessing controller performance indicators.

Module 2: Programming Languages Proficiency

• Mastering Ladder Logic for complex applications.
• Functional Block Diagram (FBD) programming for process control.
• Structured Text (ST) and its applications in data manipulation.
• Instruction List (IL) and Sequential Function Chart (SFC) usage.
• Harnessing Continuous Function Chart (CFC) for parallel processing.
• Implementing High-Level Analog Input/Output programming.

Module 3: Systematic Troubleshooting Techniques

• Diagnostic tools within Studio 5000 software.
• Resolving common hardware faults.
• Strategies for efficient software debugging.

Module 4: Systems Integration and Communication Protocols

• Industry-standard networking protocols: EtherNet/IP, DeviceNet, and ControlNet.
• Configuring Wired and Wireless network setups.
• Best practices in data encapsulation and signal integrity.
• Interfacing PLCs with Distributed Control Systems (DCS).
• Migration techniques for legacy systems.
• Peak efficiency methods with Real-Time Information Systems.
• Ensuring cybersecurity in PLC networks.
• IIoT integration and leveraging smart sensors.
• Utilising Application Programmable Interface (API) for custom interactions.

Module 5: Advanced Human-Machine Interface (HMI) Development

• Designing intuitive HMI screens using FactoryTalk View Studio.
• Implementing user access control and security.
• Data logging and retrieval strategies.
• Alarm and event management.
• Synthesizing data for performance analytics.

Module 6: Safety Programming and Compliance

• Understanding safety control system principles.
• Designing safety-instrumented systems (SIS) with PLCs.
• Ensuring regulatory compliance and industry best practices.
• Functional safety assessment and validation.

Module 7: Managing Data and Analytics

• Applying ANSI/ISA 95 standards to data management.
• Using software for data storage and retrieval.
• Analysing data for maintenance through FactoryTalk Analytics.
• Utilising reporting tools for business insights.
• Visualising data to make informed decisions.
• Integrating MES/MOM systems effectively.
• Implementing edge computing for data processing.
• Establishing a framework for governing data.

Module 8: Enhancing System Performance and Asset Management

• Implementing Asset Centre software for asset management.
• Implementing strategies to boost PLC system uptime.
• Adopting maintenance methods.
• Harnessing AI for optimising processes.
• Improving batch processing efficiency with timing.
• Focusing on energy efficiency and sustainability initiatives.
• Ensuring scalability and readiness for expansions.
• Monitoring real-time system health continuously.
• Integrating virtualisation into PLC programming.

Module 9: Integration of IoT and Industry 4.0

• Exploring the principles and applications of the Industrial Internet of Things (IIoT).
• Deploying devices and sensors in PLC environments.
• Bridging IT and OT domains to enhance data intelligence.

Module 10: Regulatory Standards and Compliance

• Exploring standards like IEC 61131 3 and ISA 88.
• Ensuring adherence to safety regulations and industry best practices.
• Validating systems for audits.

Module 11: Advanced Control and Process Optimisation

• Crafting PID control algorithms in PLCs for process control.
• Implementing regulatory control techniques.
• Enhancing system. Throughput with real-time data.

Module 12: Custom. Automation Solutions

• Creating custom scripts for automating processes in Studio 5000.
• Boosting functionality with add-on instructions (AOIs).
• Developing code for multitasking functions.
• Employing virtual commissioning for system testing.
• Leveraging concepts for simulation and predictive analysis.
• Integrating systems into physical setups.

Module 13: Motion Control and Robotics Integration

• Advanced techniques in servo control and motion synchronisation.
• Integrating motion control with standard PLC programming.
• Robotics applications in manufacturing and process automation.
• Kinematics and motion trajectory planning within the PLC environment.
• Synchronising multi-axis control for complex movements.
• Utilizing Studio 5000 Logix Designer for motion control configuration.
• Safety considerations in motion and robotics integration.
• Predictive maintenance on motion systems.
• Real-time monitoring and control of robotic systems.

Module 14: Project Management and Best Practices for PLC Implementation

• Fundamentals of managing an Allen Bradley PLC implementation project.
• Scope definition and requirement gathering for custom PLC solutions.
• Designing and adhering to comprehensive project timelines.
• Resource allocation and team management strategies.
• Best practices in coding, testing, and deployment of PLC systems.
• Change management and revision control systems.
• Applying Lean principles to optimise process development.
• Techniques for effective communication between stakeholders.
• Ensuring cross-platform compatibility and system interoperability.
• Post-deployment support and training for end-users.
• Scalability considerations and future system adaptation.
• Developing clear documentation for system maintenance and upgrades.